Systems below 5 tCO2e, and hermetically sealed systems below 10 tCO2e that are labelled as such, are generally exempt from mandatory leak checking. If you are not sure which band your chillers fall into, we will work it out from the data plate during a site visit.
What Happens During an F-Gas Leak Check
- Identification of the refrigerant, charge weight and tCO2e for each system
- Direct or indirect leak detection appropriate to the system, using calibrated equipment
- Inspection of joints, valves, seals, schrader points and pipework
- Checks on any automatic leak detection system, where fitted
- Repair of leaks found, followed by a verification recheck within a month
- Recording of refrigerant added or recovered
- Written record for your compliance file
Records You Need to Keep
For each system that requires leak checking, you should hold records covering the quantity and type of refrigerant installed, any added or recovered, who carried out the work and their certification, the dates and results of leak checks, and details of any leaks found and repaired. Records are normally kept for at least five years and must be available if the Environment Agency asks for them (see GOV.UK record keeping guidance).
We keep these records as part of every PPM contract, and we will pick up and continue records started by a previous contractor.
Ageing Refrigerants and Phase-Down
Alongside leak checking, the F-Gas rules restrict the supply and use of high global warming potential refrigerants, and the quantities placed on the market fall over time. In practice, that means refrigerants such as R404A become progressively more expensive and harder to source, and topping up an ageing, leaking system becomes a poor investment compared with replacing it.
If you are operating high-GWP plant, it is worth planning for replacement rather than waiting for a failure. Our guide to repairing, replacing or upgrading a chiller sets out how to weigh it up, and we can quote replacement and installation on low-GWP alternatives.