Case Study
Precision Cooling for a Robotic Welding System
Evolution Cooling Ltd partnered with a leading metal manufacturing company in the West Midlands to supply and install a 50kW energy-efficient chiller for their new robotic welding system.
The project involved installing stainless steel pipework, an integrated filtration system, and a plate heat exchanger optimised for de-mineralised water. Despite tight deadlines and complex pipework routing, we delivered the project on time, significantly improving the customer’s operational efficiency.
The Challenge
A metal manufacturing company, specialising in Unistrut and metal finishings, was expanding its capabilities by adding a robotic welding system. To ensure consistent and precise performance, they required a reliable cooling solution capable of handling de-mineralised water without contamination. The project presented two major challenges:
- Tight deadlines: The system needed to be installed and operational quickly to avoid production delays.
- Complex pipework routing: The layout required precise planning and expert execution.
The Solution
To meet the client’s requirements, we supplied and installed a 50kW industrial chiller designed for energy efficiency and long-term reliability. The solution included:
✅ Stainless steel hydraulic components for enhanced durability and corrosion resistance.
✅ Plate heat exchanger optimised for de-mineralised water, preventing scale build-up and ensuring consistent thermal performance.
✅ 5-bar high-pressure pump, delivering reliable and consistent cooling.
✅ Custom stainless steel pipework, routed efficiently despite the complex layout.
✅ Integrated filtration system, maintaining water purity and preventing contaminants from affecting the system.
Key Highlights Of The Solution
- ✅ 50kW energy-efficient chiller installed for a robotic welding system
- ✅ Stainless steel hydraulic components for durability and corrosion resistance
- ✅ Plate heat exchanger optimised for de-mineralised water cooling
- ✅ 5-bar high-pressure pump for consistent performance
- ✅ Custom stainless steel pipework with integrated filtration system
- ✅ Delivered on time despite tight deadlines and complex pipe routing
The Impact
The new chiller system provides reliable, energy-efficient cooling for the robotic welding process. This has resulted in:
- Increased operational efficiency, ensuring consistent welding performance.
- Reduced risk of downtime, thanks to the robust and reliable cooling solution.
- Long-term cost savings, due to the energy-efficient design and durable stainless steel components.
Conclusion
By delivering a tailored, high-performance cooling solution on time, Evolution Cooling Ltd helped the client enhance their production capabilities. The project showcased our expertise in process cooling and our ability to overcome installation challenges with precision and efficiency.
”“We were extremely impressed with Evolution Cooling Ltd’s professionalism and expertise. Their team delivered a flawless installation under a tight deadline, and the chiller system has significantly improved our robotic welding efficiency. We would highly recommend their services to any manufacturing business looking for reliable cooling solutions.”
Alan AdamsCEO, Essential Company
If your business requires a high-performance chiller system
with stainless steel pipework, plate heat exchangers, and high-pressure pumps, Evolution Cooling Ltd can provide a tailored solution.
📞 Call us on: 0121 820 8946
📧 Email: [email protected]
🌐 Visit: www.evolution-cooling.com
